ROBOTIC CELL GUIDANCE
While robotic cells are a popular choice for manufacturing automation due to their versatility, precision, and ability to handle a wide range of tasks, whether they are the best choice depends on various factors specific to each manufacturing operation.
Choose the right Robot
It is essential to choose the right robot based on robot specifications
Full Turnkey Integration
Complete robotic integration from the initial step to a running process
After-Sales Support
Robot Support before the investment, during the integration and after-sales
Common Robotic Cells
Manufacturing Process Made Easy
Assembly & Packaging
Reduce production time and improve quality with the help of robots in your assembly and packaging processes.
Painting
Achieve consistent and precise paint jobs with robotic arms, which enable a more professional appearance for your products.
Welding
Improve precision and security with robotic-arm-assisted welding. Plus, cut manual labour time substantially.
Pick and Place
Maximize efficiency with robotic arms that manage the picking and placing of products for seamless production lines.
Estimated Robotic Cell Costs & Lifespan summary
The lifespan of a refurbished industrial robot depends on the original condition, extent of refurbishment, maintenance, and usage. With proper care, it can offer a productive period.
Summary of Approximate Miscellaneous Robotic Cell Costs
| Cost Type | Typical Range (£) | Description |
|---|---|---|
| Installation Costs | £2,000 to £20,000 | Labour and equipment setup |
| Training Costs | £1,000 to £5,000 per person | Training for personnel |
| Maintenance and Service Contracts | £1,000 to £10,000/year | Ongoing maintenance and support services |
| Spare Parts and Consumables | £500 to £5,000/year | Replacement parts and consumables |
| Utilities and Infrastructure | £1,000 to £10,000 | Installation of utilities and necessary infrastructure |
| Insurance Costs | £500 to £2,500/year | Coverage for damage and liability |
| Software Licensing and Upgrades | £500 to £10,000 | Fees for software and updates |
| IT and Networking Costs | £500 to £5,000 | IT infrastructure support |
| Regulatory Compliance and Safety Measures | £1,000 to £5,000 | Compliance with regulations and safety audits |
| Travel Costs | £500 to £5,000 | Travel for training and installation |
| Contingency Fund | 5% to 15% of total budget | Funds for unfores |
Lifespan Comparison: New vs Refurbished Robots
- Lifespan
- New Robots: 10 to over 20 years
- Refurbished Robots: 10 to 20 years
- Operational Hours
- New Robots: 60,000 to 100,000 hours
- Refurbished Robots: 30,000 to 60,000 hours
- Initial Cost
- New Robots: Higher initial investment.
- Refurbished Robots: Lower initial cost, making them more budget-friendly for certain applications.
Factors Influencing the Lifespan of Refurbished Robots
Quality of Refurbishment
- Extent of Refurbishment: Robots that undergo extensive refurbishment—replacing worn parts, updating software, and thorough testing—tend to have longer lifespans.
- Refurbishment Provider: Reputable refurbishment providers with stringent quality controls can ensure higher reliability and longer life for refurbished robots.
Original Condition
- Previous Usage: Robots that were lightly used and well-maintained before refurbishment are likely to have a longer post-refurbishment lifespan.
- Original Build Quality: High-quality robots from reputable manufacturers tend to last longer, even when refurbished.
Operating Environment
- Harsh Environments: Operating in demanding conditions can reduce the lifespan of refurbished robots, similar to new robots.
- Controlled Environments: Clean and controlled environments are conducive to longer lifespans.
Usage Intensity
- Heavy Usage: Continuous, high-intensity use can shorten the lifespan of refurbished robots.
- Moderate Usage: Intermittent or less demanding applications can prolong lifespan.
Maintenance Practices
- Regular Maintenance: Consistent preventive and predictive maintenance can extend the lifespan of refurbished robots significantly.
- Neglect: Lack of maintenance can lead to early failures and reduced lifespan.
Our Working Process for FANUC, ABB, and KUKA Robotic Cell Automation
Consultation
Free Consultation to ensure we understand what the company needs are.
Proposal
We will prepare a proposal based on your requirements and our understanding.
Testing
We test all equipment before shipping it. In this way, we ensure everything is working properly.
Installation
Phoenix schedule the installation based on the working process of our customer.
Integrator for Robotic Cells - Why Choose It?
We have a variety of robotic services in our portfolio to cater to all stages. See all of the stages that our robotic arms support, including:
The quoting stage
Getting a quotation is the first step in any new robotic project, followed by making management decisions regarding facility requirements. Phoenix provides expertise in designing the robotic arm cells to upgrade existing systems or to install new robotic cells, thus meeting the increased production capacity demands. Our experts can also establish the project scope and provide pricing based on agreed-upon scope.
Robotic Cell Design Stage
The Robot Installation Stage
During the robot integration stage, our project manager will supervise and coordinate all aspects of the installation of the robotic arm. We will provide frequent updates on the progress of the installation and address any technical details that may require clarification.
Robotic Training
After-Sales Robotic Support
Our support for robotic arms doesn't end once we leave the site. We will always be available to provide ongoing system integration support. If there is a problem, we can guide you through the solution to resolve the issue, which can often be done over the phone. In rare cases where a site visit is necessary, we can schedule a visit from one of our engineers.
Upgrade Your System with Our Robotic Cell Support
OAfter several years of cell or process operation, a system upgrade may be necessary. Additionally, an increase in production may become necessary. With our extensive knowledge of the initial robotic cell design and installation, we offer reasonably priced support for both control system integration and robot integration. Learn more about Control Systems.
Phoenix Robotics | Customise Your Robotic Cell
Phoenix provides robotic turnkey solutions based on your specification or needs. Likewise, we help customers reduce their costs by providing support from the start of the automation and after the commissioning period.