Robot automation companies in the UK are taking the lead
Robot automation companies in the UK are helping manufacturers to keep on step ahead of their competitors. Automotive industries are well known for implementing new technologies in their process, they are taking the lead in using robotic automation systems.
United Kingdom is ranking 22nd in robot density in the world average according to IFR International Federation of Robotics. Even though, the robot density is low, manufacturers are highly in need of investment to adapt robotic system to improve their production.
Robotic Automation companies in the UK are aware of the low density in robotics if it is comparing with the Asia or others country in EU. Despite the decision to leave the EU, there are currently many investment plans for capacity expansion and modernization of foreign and local automotive companies. It is not evident though whether companies will hold back investments due to uncertainties concerning customs duties said the Federation.
Despite the fact, SME enterprises are automating their operation systems which is an indication of trust on this sector. We would consider the most prominent manufacturing applications and others crucial components of robotic automation systems.
Most common Manufacturing Applications
Industrial robots are being used to improve production line for many years, and they keep bringing productivity and efficiency to the Automotive industry as well as other industries. Some of the most common manufacturing applications include:
- Assembly, painting
- Welding, gluing and stamping
- Moulding, Cutting, Milling
- Programmable logic controllers systems (PLC)
- Industrial Control Systems including multiple industrial control panels
Now, we would outlining the most important elements on the Industrial Robot Automation as part of automation process.
Top 3 Elements to improve Industrial Robot Automation
1.Industrial Robot Safety
The automotive industry is integrating industrial robots with other automated systems adding safety with industrial robot automation systems. For example, vision systems are integrated to the robot, material handling equipment, grippers or extraction systems.
Additionally, some safety-related services to integrate the robot can include robot cell design, robot simulation and testing. Each of this safety equipment will improve production and product reliability
2. Robot Simulation
Automotive manufacturers, in a highly competitive market, there is no room for errors in the production process. The implementation of robot simulation will help to visualise the concept by simulating the process. Also, the simulation software and manufacturing training help maximise operational efficiency and enable flexible manufacturing systems.
Projects require training, so they can understand the system. Robot simulation allows flexibility to the entire process and it enables the robot to perform different application, if required, by simulating the task on the computer before it goes into production. By doing this, the simulation software will reassure manufacturer that the robot with the end of the tooling will reach the position of the part to meet manufacturing goals.
Robot Simulation helps to prove the industrial robot will reach the position of the part. By using virtual models of the working environment will reduce costs and time. In addition, the industrial robot can be programmed off-line while the production is running.
3. Robot Training
Robot technology keeps changing and the quick adoption of technology and best practice training will help to understand and maintain the system. On the other hand, robot automation training is related to several robots aspects such as: Robot programming, robot maintenance, robot simulation and all areas related for the automation of the robot.
However, having a proper training help manufacturer to minimise the employee’s mistakes and keep a breakdown to a minimum on the production line.
It is not all, new emerging technologies are improving the production process, some of these technologies are:
New emerging technologies for Industries
Collaborative industrial robots market is growing according to recent statistics. Thinking of introducing automation in your process?
Traditional industrial robots learn by teaching via teach pendant while collaborative robots are programmed offline by hand guidance. However, this is not the only advantage of collaborative robots, also they are flexible and most important work alongside humans without risk because they are built with sensors mechanism to detect human movement.
Collaborative robots is ideal for low volume production, SME’s are adopting this technology because they are easy of deployment to perform other tasks. Their flexibility make not only SME’s but midsize and large companies to engage in automation for the first time.
Industrial robot enable faster return on investment (ROI) and collaborative robots integrated with technologies make it more easier.
Most of the emerging technologies are focusing on collaborative robots and other trends. See below the most recent trend on the marketplace.
Manufacturing Technology Trends
- Industrial robot with integrated Vision Systems
- New trend of IIoT for smart factory plant
- AI in Industrial Manufacturing
- Recent emerging of 5G in Industrial Manufacturing
IIoT for smart factory plant
Industrial robot automation is improving productivity, product quality and reducing cost, however, it is important to consider other areas for improvement, for examples: industrial robot safety, robot training, robot simulation, and smarter factory implementation.
System integration connects the management staffs with technology helping them to decide on time in case of any event. Industrial technologies can manufacturers to configure change without the need of programming. In the meantime, system integrators are helping the automation industry improve its competitiveness, reduce cost and optimise their process with industrial automation.
The question would be, what are Smart Manufacturing? Let’s consider some of the main features.
Smart manufacturing, smart factory, industrie 4.0, smart industry or industrial transformation is all about manufacturing intelligence, which means optimisation, greater efficiency, and high-quality assurance. Competitive markets require delivering more with the highest possible quality.
Smart manufacturing includes other automation-related tools, such as:
- Customise Report
- Industrial automation and controls
- Process systems
- Industrial IT and security
- Material handling and Packaging systems
- Machinery intelligence & safety devices
In summary, still more to learn about Industrial IT and security on Industrie 4.0. Therefore, some of the challenges in implementation of Smart factory are:
- Unclear data security and legal aspects
- Industrial IT and security issues
- Lack of regulation, certifications or standards
- Not enough qualify employees
- Keep the integrity of production processes
In the meantime, the main sectors or organisations are working on these uncertain matters, a robot integrator would help you to save time, cost and they would guide manufacturer throughout the entire integration project. We are proud to be a Robotic Automation companies in the UK providing the reliable robot automation systems in a growing UK manufacturers.
Phoenix Control System are helping companies that are thinking to start in automation. Our technical team will be happy to assist you in your next automation project.