Robot automation companies in the UK are leading the way
Robot automation companies in the UK are helping manufacturers stay one step ahead of their competitors. The automotive industry is well-known for implementing new technologies in their processes, and they are taking the lead in using robotic automation systems.The United Kingdom ranks 22nd in robot density according to the International Federation of Robotics (IFR). Even though robot density is low, manufacturers are in dire need of investment to adopt robotic systems to improve their production.
Robotic automation companies in the UK are aware of the low density in robotics compared to Asia or other countries in the EU. Despite the decision to leave the EU, there are currently many investment plans for capacity expansion and modernization of foreign and local automotive companies. It is not evident whether companies will hold back investments due to uncertainties concerning customs duties, said the Federation.
Despite this, SME enterprises are automating their operating systems, which is an indication of trust in this sector. We would consider the most prominent manufacturing applications and other crucial components of robotic automation systems.
Most common Manufacturing Applications
Industrial robots have been improving production lines for many years and continue to bring productivity and efficiency to the automotive industry and other sectors. See below the most common manufacturing applications:
Now, we will outline the essential elements of industrial robot automation as part of the automation process. Phoenix Control System can help companies that are considering starting in automation. Therefore, our technical team will be happy to assist you with your next automation project.
Top three elements to improve industrial robot automation
The automotive industry is integrating industrial robots with other automated systems to add safety to industrial robot automation systems. For example, the integration of vision systems, material handling equipment, grippers, and extraction systems is becoming increasingly common. Furthermore, some of the safety-related services to integrate the robot include robot cell design, guard safety equipment, and testing. Each of these safety equipment options will improve production and product reliability.
Automotive manufacturers operate in a highly competitive market, where there is no room for errors in the production process. The implementation of robot simulation can help visualize the concept by simulating the process. Additionally, simulation software and manufacturing training can help maximize operational efficiency and enable flexible manufacturing systems.
Robot simulation also aids in proving that the industrial robot will reach the intended position of the part. By using virtual models of the working environment, costs and time can be reduced. Furthermore, the industrial robot can be programmed offline while the production is running.
Industrial robot automation can deliver significant benefits in terms of productivity, efficiency and accuracy. However, achieving optimal performance from an industrial robot automation system requires a deep understanding of the elements that influence it. Here are the top three elements to consider as you seek to improve your industrial robot automation process:
1. Integration: A successful implementation of industrial robot automation requires a highly integrated system that minimizes disruption and maximizes productivity. This means ensuring that all of your automation equipment is seamlessly connected, including your robots, controllers, sensors, and software.
2. Training and Support: Even the most effective industrial robot automation system is only as good as the people who use it. Comprehensive training and support are critical elements of any system that will help your team work efficiently with your robots and ensure that your automation process is always performing at its best.
3. Maintenance and Repair: Industrial robots are complex machines, and like any other machinery, they require regular maintenance to stay in top condition. An effective maintenance and repair plan can help you maximize uptime, reduce downtime, and extend the lifespan of your Industrial robot automation system.
New emerging technologies for Industries
The collaborative industrial robots market is growing according to recent statistics. Thinking of introducing automation in your process?
Traditional industrial robots learn by teaching via teach pendant while collaborative robots are programmed offline by hand guidance. However, this is not the only advantage of collaborative robots. Also, they are flexible, and they work alongside humans without risk because they have sensors mechanism to detect human movement.
Collaborative robots are ideal for low volume production. SME's are adopting this technology because they are easy for deployment to perform other tasks. Their flexibility makes not only SME's but midsize and large companies engage in automation for the first time.The industrial robot enables a faster return on investment (ROI), and collaborative robots integrated with technologies make it easier. Most of the emerging technologies are focusing on collaborative robots and other trends. See below the most recent trend in the marketplace.
Manufacturing Technology Trends
- An industrial robot with integrated vision systems
- The new trend of IIoT for smart factory plants
- AI in industrial manufacturing
- The recent emergence of 5G in industrial manufacturing
IIoT for Smart Factory Plants
Industrial robot automation improves productivity, product quality, and reduces costs. However, it is essential to consider other areas for improvement, such as industrial robot safety, robot training, robot simulation, and smarter factory implementation.
System integration connects management staff with technology and helps them make timely decisions in case of any event. Modern technologies enable manufacturers to configure changes without the need for programming. In the meantime, system integrators are helping the automation industry improve competitiveness, reduce costs, and optimize processes with industrial automation.
The question would be: What is Smart Manufacturing? Let’s consider some of the main features.
Smart manufacturing, smart factories, Industrie 4.0, smart industry, and industrial transformation are all about manufacturing intelligence – which means optimization, higher efficiency, and high-quality assurance. However, competitive markets require delivering more with the highest possible quality. Smart manufacturing includes other automation-related tools such as customized reports, industrial automation and controls, process systems, industrial IT and security, material handling and packaging systems, and machinery intelligence & safety devices.
In summary, there is much to learn about Industrial IT and safety in Industrie 4.0. Therefore, some of the challenges in the implementation of the Smart factory are unclear data security and legal aspects, industrial IT and security issues, lack of regulation, certifications, or standards, not enough qualified employees, and maintaining the integrity of production processes. In the meantime, principal sectors and organizations are working on these uncertain issues, and robot integrators can help save time and costs. They can guide the manufacturer throughout the entire integration project. We are proud to be a Robotic Automation company in the UK, providing reliable robot automation systems to a growing UK manufacturer. See also Industrial Robot Automation in Smart Factories.
Robotics Safety Systems – According Robotic Industries Association (RIA) report, there are about 5,000 injuries every year from welding work.
The Robotic Integrators’ role in the manufacturing process is essential for improving operational efficiencies and increasing cost savings.
The pandemic has accelerated automation adoption and the robot industry push towards sectors beyond the automotive industry.