industrial robotic arms & industrial Robotics
Gain complete control over your production process with industrial robotic arms. Industrial robotics can help ensure timely delivery of your orders.
The Benefits of using a Robot Integrator
FAQ industrial robotic arms
We are here to help you with any questions you may have. You can find answers to frequently asked questions about industrial robotic arms on our website.
There are many used robots for sale, but you may not know anything about robotics. In order to find an affordable new or reconditioned robot, you need to take the following steps:
- Find a robot integrator that fully understands all aspects of robot integration.
- They will then propose the right automation solutions for your company.
- Moreover, they will ensure that you source the correct certified reconditioned robot or new robot for your project.
When selecting a robot, it is important to consider the size of the working envelope (reach) and carrying capacity (payload). In summary, the payload is basically made up of two things:
1. The weight of the end-of-arm tooling, including parts that need to be picked up.
2. The weight of any equipment fixed to the other axes of the robot. For example, a valve pack that is mounted on the upper arm.
We have listed some useful pointers to consider when searching for a reconditioned robot. Firstly, it is important to check the robot generation; older models are less expensive but newer generations have more useful features. Secondly, the hours of operation do not necessarily indicate the robot’s wear and tear. Finally, gearboxes and internal wiring harnesses are the most expensive components usually.
The return on investment is a calculation that compares the current operating costs of manual operations with the initial and ongoing costs of replacing them with an automated sequence with a robot as its base. The costs of implementing a robotic system are weighed against the yearly savings, including savings on salaries, reduced downtime, increased productivity, and reduced scrap. This calculation determines the number of years it takes for these savings to pay back the initial investment.
Manufacturers commonly use 6-axis robots for a variety of robotic applications. Some examples of automated robot applications include welding robots, assembly robots, palletising robots, painting robots, and milling robots. To learn more about these robot systems, check out our website link on manufacturing robots.
More About Industrial Robotics
The timeframe for seeing savings from robotics investments can vary significantly. Some organizations may start experiencing cost savings relatively quickly, especially if they invest in off-the-shelf robotics solutions with proven benefits. Others may require a longer time to recoup their investment if they are developing or customizing robotics systems specific to their needs.
The “Robot Maximum Payload” is the heaviest weight a robot can hold on its mounting flange, including the EOAT and workpiece if held in the EOAT. It varies with different robot models and is displayed in a chart by the manufacturers. An application from manufacturers allows users to enter end tooling details and calculate the necessary payload capacity.
The center of gravity at the end of the robot arm tooling is crucial to consider, as it directly affects the robot’s maximum payload. If the center is too distant from the mounting flange, it will decrease the robot’s payload. All robot manufacturers produce charts that display the payload based on a given gravity, or the load calculation application can be used to calculate the load.
“Robot Arm” is the term used for manufacturing applications when referring to industrial robots. As such, industrial robots are classified by their degrees of freedom (the type of movement) and the specific manufacturing application or process they are used for. The most common types of robots are Cartesian Robots, which have three linear movements based on the X,Y, and Z coordinate system; Articulated Robots, which have 6-axis of movement; and SCARA Robots, which have specific movements for their desired purpose.
What are Industrial Robotic Arms?
Industrial robotic arms are mechanical devices designed to automate various tasks in industrial settings. These robotic arms consist of multiple articulated joints and an end effector, which can be equipped with tools or grippers to perform specific operations. They are typically controlled by computer programs and can execute precise and repetitive movements with speed and accuracy.
Industrial Robotic Arms Key Features
Here are some key features and applications of industrial robotic arms:
- Articulated structure: Robotic arms are constructed with multiple joints that mimic the movements of a human arm, allowing them to reach various positions and orientations.
- End effector: The end of the robotic arm is equipped with a tool or gripper that enables it to interact with objects in the environment.
- Sensors: Robotic arms may be equipped with sensors such as force/torque sensors or vision systems to enhance their capabilities and enable interaction with the environment.
- Control system: They are controlled by specialized software or programming languages that define their movements and operations.
TOP Industrial Robotics Applications
- Assembly: Robotic arms can perform precise assembly tasks by manipulating parts, fitting them together, and securing them with fasteners.
- Welding: They are commonly used in welding applications to perform repetitive and precise welds, resulting in consistent quality and improved efficiency.
- Material handling: Robotic arms are utilized for tasks such as picking and placing objects, loading and unloading materials, and transferring items between different workstations.
- Packaging: They can be employed in packaging operations to sort, pack, and palletize products in a consistent and efficient manner.
- Machine tending: Robotic arms can tend to machines by loading and unloading parts, performing quality inspections, and operating control panels.
- Painting and finishing: They are used in painting and finishing applications to ensure even coverage and precise application of coatings.
- Inspection and testing: Robotic arms equipped with sensors and vision systems can perform inspections, measurements, and quality control checks.
An example of a Single Robot Cell will include:
- The Industrial Robot is based on payload capacity and reaches allied to the company’s needs.
- Robot End-Of-Arm-Tooling for example Gripper or Welding torch (*).
- Control panel including PLC or Operator Interface Screen (HMI), safety circuits, motor starters VSDs, etc.
- Cell guarding.
- Customized engineering for your system to complete the desired process.
- Safety equipment for example door safety switches, light curtains, laser scanners.
- Some auxiliary equipment such as conveyors, deburring equipment, etc.
- Fabrication, assembly, setup, toolpath programming.
- Installation and commissioning of the cell.
- Integration with your existing equipment.
- System-specific operator training.
- Programming or robot simulation based on customer’s requirements
(*) Spindles, Welding tooling or more complex Grippers, Spraying Equipment, and sometimes multiple tools along with a tool changer
We invite you to check out our blog post on Robotic Integrator in the manufacturing industry along with other related articles on our website. We welcome any feedback or questions you have. Thank you for choosing our website, and we hope to hear from you soon.
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industrial robotic arms for manufacturing Process
Looking to purchase an industrial robotic arm or a complete robotic system? Not sure which is the best option for your company? We will answer these and more questions in these sections. See tips that can help you to make the decisions or simply call us at 01235 823120, provide your project details and we will provide the options for your particular manufacturing robot application.
Benefits of industrial robotics include increased productivity, improved product quality, reduced labor costs, enhanced workplace safety, and the ability to perform tasks that are difficult or dangerous for humans. However, implementing industrial robotics requires careful planning, integration, and maintenance to ensure optimal performance and return on investment.
Industrial robotic arms ROI Tool
Programmable robots can transform many industries by creating intelligent machines that are capable of performing a diverse range of tasks, navigating complicated environments, and manipulating various objects. Industries benefit from using robots because they work faster, are more accurate, and can perform tasks that are unsafe or tedious, leading the way in their respective industries. Furthermore, programmable robots help industries become more productive, efficient, and improve product quality.
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How to start, sell and grow with Industrial Robotics?
Industrial robotics offers numerous opportunities to improve efficiency and profitability. Research multiple robot integrators to find the right solution for you. Take factors such as cost, functionality, reliability, and ease of use into consideration when selecting either a custom or off-the-shelf system. Remember to plan, research, and work hard to deploy industrial robotics in your business. By doing so, you will set yourself up to start, sell, and grow your business with greater efficiency.