Industrial robot systems & IMS safety standards

Industrial robot systems play an essential role in Integrated Manufacturing Systems (IMS). As a result, safety standards are a top priority in the manufacturing sector. Therefore, they are continuously updated to keep up with market demands. Organizations like ANSI and ISO create international guidelines to ensure compliance with safety standards requirements.

ISO Safety standards

According to the International Organization for Standardization (ISO) 11161:2007, the main focus of this safety standard lies on the safety-relevant interconnection of the machinery and its components. As such, it solely concentrates on the crucial safety aspects that are imperative for the smooth functioning of the machines.

To ensure workplace safety, continually evaluate and implement rigorous protocols. Review and update them frequently to mitigate risks. Strong safety measures reduce insurance costs and improve equipment reliability. In addition, prioritizing safety enhances workforce satisfaction and reduces turnover rates. Implementing ISO 11161:2007 safety standards is critical for industrial machinery businesses. Moreover, prioritizing safety and implementing measures enhances productivity and reduces accidents.

Industrial robot systems

Benefits of Layout Analysis for Industrial Robot Systems

The layout should include the design, construction, installation, maintenance, modification, and decommissioning of integrated manufacturing systems. As industrial control systems interconnect multiple machines, it is crucial to include a detailed layout for all equipment and components of the automation process. This means the system integrator must include the design of the systems, as well as the safety devices, sensors, and hazard areas.

Control zone division for complex automation systems

The standard recommends creating individual zones within a larger operation. Moreover, the main benefit of dividing an IMS into smaller control zones is to allow workers to access a particular zone of the automation system in a safe condition while other sections are still in production mode. Applying safety by an individual zone maximizes productivity because it reduces the risk of possible hazards and protects the staff from any injury. For example, spray painting is a complex process that requires special attention to protect staff. To learn more, click below.

Industrial Robot System Integration Process

Integrating industrial robot systems involves several key steps to ensure smooth operation and optimal performance.

  1. Understand client needs, tasks to automate, and technical requirements.
  2. Develop a plan for integrating robotic components.
  3. Create engineering drawings and specs.
  4. Determine the layout of robotic cells.
  5. Procure components and fabricate custom parts.
  6. Install and configure robotic hardware and software.
  7. Integrate robot with other automation equipment and systems.
  8. Develop robot programs and optimize trajectories/parameters.
  9. Conduct thorough testing and verify safety features.
  10. Train operators/maintenance staff and document procedures.
  11. Install the system and conduct final checks.
  12. Implement monitoring systems and analyze data to optimize performance.

Throughout the entire process, collaboration between engineers, technicians, and stakeholders is crucial to ensure that the integrated robotic system meets the client’s expectations and requirements. Additionally, adherence to safety standards and regulations is paramount to protect personnel and equipment. Discover more about safety requirements.

Industrial robot system integrator

Industrial Robot Manufacturers

Most industrial robot manufacturers include their safety components in the industrial robot arm. Some of the industrial robot applications involved with IMS include material handling, packaging, assemblies, or palletizing. Whether you are part of smart factories or not, you need to keep updated with the latest trends and new safety measures that will help you have a more effective production operation. Contact Phoenix, and we will guide you throughout the entire manufacturing process.

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