Our how to robot Blog
Robots Collaborating with Humans
Industrial robots are consistently working alongside humans. Due to this increased collaboration, robots are rapidly...
Improving Assembly Lines with Robots
Discover how Phoenix Control Systems Ltd is transforming UK manufacturing through automation and robotics. Our...
Manufacturing Automation Improves Output
Manufacturing automation uses technology and machines to improve production with minimal human involvement. Automating systems...
TOP 5 Safety Systems for Robotics Operation
Robotics Safety Systems – According Robotic Industries Association (RIA) report, there are about 5,000 injuries...
Robotics Manufacturing
The Robotic Integrators' role in the manufacturing process is essential for improving operational efficiencies and...
Robotic Integration Despite Pandemic
The pandemic has accelerated automation adoption and the robot industry push towards sectors beyond the...
Transforming Automation with Robotics Vision
Robotics vision systems use software and hardware to help robots perceive and comprehend their surroundings...
5 Crucial Steps to enhance the manufacturing process
Manufacturing control systems improve performance with upgraded HMI. Integrators must understand customer expectations.
UK Robotics: Design & Integration
Discover how UK robotics is transforming industries like automotive and pharmaceuticals, enhancing efficiency and safety....
Robotic Monitoring
Find a robot integrator that can work side by side with your team focusing on...
How to Robot: The Complete Guide for Manufacturers
As manufacturers face pressure to boost productivity and maintain quality, robotics has become essential for modern factories. However, successful robotic adoption requires a solid strategy, technology selection, and proper planning. This guide offers a framework for evaluating, selecting, and deploying industrial robots to ensure strong ROI on automation investments.
7. Robot Programming
- Program motion paths and tool settings
- Optimize speeds, accelerations, and smoothness
- Configure safety zones and limits
- Implement vision guidance or adaptive positioning (if needed)
- Test program reliability in various conditions
8. Testing & Commissioning
- Conduct dry-run testing without parts
- Perform full-cycle testing with production components
- Inspect quality and validate measurements
- Simulate fault conditions (e-stops, jam detection, lost parts)
- Ensure safety compliance and finalize documentation
9. Training & Handover
- Train operators on robot basics and safety
- Educate maintenance staff on troubleshooting
- Provide essential documentation and software backups
- Define steps for addressing faults or downtime
10. Maintenance & Continuous Improvement
- Schedule lubrication and mechanical inspections
- Check EOAT wear points
- Clean vision cameras and reverify calibration
- Review error logs every month
- Optimize cycle time based on production results
- Plan for future expansions or upgrades
1. Define Your Automation Goals
- Identify production bottlenecks
- Set measurable objectives (cycle time, quality, labour reduction)
- Determine throughput and accuracy targets
- Verify ROI expectations and timeline
2. Assess Process Suitability
- Check consistency and repeatability of parts
- Examine environmental conditions (dust, temperature, lighting)
- Identify safety risks and ergonomic issues
- Ensure space is available for a robot cell
3. Select the Right Robot Type
- Determine payload requirements
- Measure reach needed
- Choose between articulated, SCARA, delta, cobot, or gantry
- Check speed, repeatability, and IP rating needs
4. Choose End-of-Arm Tooling (EOAT)
- Select appropriate gripper/tool type (mechanical, vacuum, magnetic)
- Confirm compatibility with product material and shape
- Ensure tool weight and inertia fit robot capabilities
- Consider quick-change tooling for multiple SKUs
5. Plan the Cell Layout
- Map robot reach and motion area
- Design safe infeed/outfeed paths
- Add safety fences, light curtains, or scanners
- Ensure access for maintenance and operators
- Plan cable management and control cabinet location
6. Controls & Connectivity
- Define control strategy (PLC or robot-as-master)
- Map all I/O, safety signals, and interlocks
- Select communication protocols (Profinet, EtherNet/IP, Modbus, etc.)
- Set up error handling and recovery procedures
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